ELASTOMERS APPLICATIONS
Why Polyurethane Elastomer are widely used?
Wide Range of Hardness
The classification of hardness for polyurethane relies on the prepolymer’s molecular structure can be manufactured from 20 SHORE A to 85 SHORE D
High Load Bearing Capacity
Polyurethane has a high load capacity in both tension and compression. Polyurethane may undergo a change in shape under a heavy load, but will return to its original shape once the load is removed with little compression set in the material when designed properly for a given application.
Polyurethanes perform very well when used in high flex fatigue applications. Flexural properties can be isolated allowing for very good elongation and recovery properties.
Abrasion & Impact Resistance
For applications where severe wear prove challenging, polyurethanes are an ideal solution even at low temperatures.
Tear Resistance
Polyurethanes possess high tear resistance along with high tensile properties
Resistance to Water, Oil & Grease
Polyurethane’s material properties will remain stable (with minimal swelling) in water / oil / grease. Polyether compounds will last many years in subsea applications
Electrical Properties
Polyurethanes exhibit good electrical insulating properties.
Wide Resiliency Range
Resilience is generally a function of hardness. For shock-absorbing elastomer applications, low rebound compounds are usually used i.e. resilience range of 10-40%. For high frequency vibrations or where quick recovery is required, compounds in the 40-65% resilience are used. In general, toughness is enhanced by high resilience.
Strong Bonding Properties
Polyurethane bonds to a wide range of materials during the manufacturing process. These materials include other plastics, metals, and wood. This property makes polyurethane an ideal material for wheels, rollers, and inserts.
Color Ranges
varying color pigments can be added to polyurethane in the manufacturing process. Ultraviolet shielding can be incorporated into the pigment to provide better color stability in outdoor applications.
Industry Applications
Automotive
Grommets, bearings, bushes, flexible couplings
Building and Construction
Moulds for concrete, gate seals, concrete pump parts, waterproofing.
Coated fabrics
Conveyor belts, fuel storage tanks, power transmission belts.
Engineered Components
Gears, sprockets, wire guides, rail draft gear, stripper plates, press brake pads, textile yarn guides, cutting boards, business machine belts, couplings.
Food
Chute lining, grain buckets.
Mining
Bucket liners, conveyor rollers, scraper blades, floatation cell impellers, pump linings, grading screens, lined pipes, cross-over pads
Oil, Chemical and Marine
Bushings, bearings, hydro cyclones, buoys, pipeline pigs and scrapers, fenders, valve seats.
Rollers
Board rollers, nip rollers, metal forming, printing, and conveyor, can coating, paper mill.
Seals and Gaskets
Pneumatic and oil seals, diaphragms.
Footwear
Shoe soles, bottom moulding diaphragms, wear plates, energy absorbing insoles
Wheel and Tyres
Fork-lift tyres, heavy duty castor wheels, escalator wheels, roller skate wheels.