ELASTOMERS APPLICATIONS

Why Polyurethane Elastomer are widely used?

Wide Range of Hardness

The classification of hardness for polyurethane relies on the prepolymer’s molecular structure can be manufactured from 20 SHORE A to 85 SHORE D

High Load Bearing Capacity

Polyurethane has a high load capacity in both tension and compression. Polyurethane may undergo a change in shape under a heavy load, but will return to its original shape once the load is removed with little compression set in the material when designed properly for a given application.

Polyurethanes perform very well when used in high flex fatigue applications. Flexural properties can be isolated allowing for very good elongation and recovery properties.

Abrasion & Impact Resistance

For applications where severe wear prove challenging, polyurethanes are an ideal solution even at low temperatures.

Tear Resistance

Polyurethanes possess high tear resistance along with high tensile properties

Resistance to Water, Oil & Grease

Polyurethane’s material properties will remain stable (with minimal swelling) in water / oil / grease. Polyether compounds will last many years in subsea applications

Electrical Properties

Polyurethanes exhibit good electrical insulating properties.

Wide Resiliency Range

Resilience is generally a function of hardness. For shock-absorbing elastomer applications, low rebound compounds are usually used i.e. resilience range of 10-40%. For high frequency vibrations or where quick recovery is required, compounds in the 40-65% resilience are used. In general, toughness is enhanced by high resilience.

Strong Bonding Properties

Polyurethane bonds to a wide range of materials during the manufacturing process. These materials include other plastics, metals, and wood. This property makes polyurethane an ideal material for wheels, rollers, and inserts.

Color Ranges

varying color pigments can be added to polyurethane in the manufacturing process. Ultraviolet shielding can be incorporated into the pigment to provide better color stability in outdoor applications.

Automotive

Grommets, bearings, bushes, flexible couplings

Building and Construction

Moulds for concrete, gate seals, concrete pump parts, waterproofing.

Coated fabrics

Conveyor belts, fuel storage tanks, power transmission belts.

Engineered Components

Gears, sprockets, wire guides, rail draft gear, stripper plates, press brake pads, textile yarn guides, cutting boards, business machine belts, couplings.

Food

Chute lining, grain buckets.

Mining

Bucket liners, conveyor rollers, scraper blades, floatation cell impellers, pump linings, grading screens, lined pipes, cross-over pads

Oil, Chemical and Marine

Bushings, bearings, hydro cyclones, buoys, pipeline pigs and scrapers, fenders, valve seats.

Rollers

Board rollers, nip rollers, metal forming, printing, and conveyor, can coating, paper mill.

Seals and Gaskets

Pneumatic and oil seals, diaphragms.

Footwear

Shoe soles, bottom moulding diaphragms, wear plates, energy absorbing insoles

Wheel and Tyres

Fork-lift tyres, heavy duty castor wheels, escalator wheels, roller skate wheels.